Document Type

Article

Publication Date

6-17-2024

Abstract

Additive manufacturing (AM) enables the spatially configurable 3D integration of sensors in metal components to realize smart materials and structures. Outstanding sensing capabilities and size compatibility have made fiber optic sensors excellent candidates for integration in AM components. In this study, fiber Bragg grating (FBG) sensors were embedded in Inconel 718 tensile coupons printed using laser powder bed fusion AM. On-axis (fiber runs through the coupon’s center of axis) and off-axis (fiber is at 5° and 10° to the coupon’s center of axis) sensors were buried in epoxy resin inside narrow channels that run through the coupons. FBGs’ spectral evolutions during embedment in the coupons were examined and cyclic loading experiments were conducted to analyze and evaluate the sensor integration process, complex strain loading, process flaws, and sensing performance. This study also demonstrates that the AM process-born deficiencies such as poor surface finish and staircase effects can be detrimental to the embedded sensors and their sensing performance.

Comments

© 2024 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).

Creative Commons License

Creative Commons Attribution 4.0 International License
This work is licensed under a Creative Commons Attribution 4.0 International License.

Publication Title

Sensors

DOI

https://doi.org/10.3390/s24123919

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